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Small Engine Manufacturer Achieves 20% Cost Savings with an Integrated Manufacturing Solution

Streamlining the Supply Chain with In-House Powder Coating

A leading small engine manufacturer partnered with HTT to produce precision metal stamped components. While the stamped parts met quality expectations, they were being shipped to a separate vendor for powder coating before reaching the customer. This multi-vendor process increased costs, introduced quality inconsistencies, and added unnecessary complexity to the supply chain.

HTT identified an opportunity to simplify the process by bringing powder coating in-house, creating a more efficient end-to-end manufacturing solution.

The Challenge

Relying on multiple suppliers for manufacturing and finishing created several operational challenges for the customer:

  • Higher production costs due to additional transportation, handling, and third-party processing.
  • Inconsistent coating quality caused by multiple handoffs throughout the manufacturing process.
  • A more complex supply chain that increased lead times and the potential for production delays.

The customer needed a manufacturing partner capable of consolidating operations while improving quality, reducing costs, and increasing supply chain reliability.

The Solution

HTT recommended moving the powder coating process in-house to create a fully integrated manufacturing solution. While this required a significant investment in equipment and training, it aligned with HTT's commitment to delivering long-term value for its customers.

To support the transition, HTT:

  • Installed advanced in-house powder coating equipment.
  • Trained team members to manage the new coating process.
  • Integrated powder coating directly into the existing manufacturing workflow.
  • Implemented rigorous quality control procedures throughout both manufacturing and finishing operations.

By managing both metal stamping and powder coating under one roof, HTT eliminated the need for an outside finishing vendor while maintaining complete control over production quality and scheduling.

Results

The new manufacturing process delivered measurable improvements for the customer:

  • 20% reduction in overall production costs by eliminating third-party coating and transportation.
  • Improved product quality and consistency through in-house finishing and enhanced quality control.
  • A more efficient supply chain with fewer vendor handoffs, shorter lead times, and more reliable on-time delivery.

A True Manufacturing Partner

This project demonstrates the value of partnering with a manufacturer that can provide integrated, end-to-end solutions. By investing in expanded capabilities and taking ownership of the entire production process, HTT helped its customer reduce costs, improve quality, and build a more resilient supply chain.

Whether customers need metal stamping, fabrication, powder coating, welding, or complete assembly services, HTT continues to help manufacturers simplify their supply chains while delivering consistent quality and long-term value.