Equipment

Engineering

  • Autocad, Solidworks and Cadkey Software
  • Virtual Gibbs 3-D and V8.0.6 off line cam software
  • Smart Cam off line cam software
  • Image off line cam software

Inspection

  • 3- CMM Machines including PC-DMIS Release 11
  • 4- Optical Comparators with Back-light
  • Gage Trak Software to manage calibration of gages
  • Vision System for ultra-precise small part measurement

Punch Press Area

  • 13 Presses- 25 to 60 Ton, OBI and Straight Side
    • Stroke Range: 2” to 6”
    • Strokes/ Minute: 20 to 180
    • Bed Sizes: 22” X 13” to 48” X 35”
    • Shut Height: 7” to 13.25”
  • 11 Presses- 75 to 135 Ton, OBI and Straight Side
    • Stroke Range: 4” to 8”
    • Strokes/ Minute: 25 to 200
    • Bed Sizes: 36” X 24” to 48” X 35”
    • Shut Height: 9.75” to 20”
  • 18 Presses- 150 to 250 Ton, Straight Side, Toggle and Hydraulic
    • Stroke Range: 3.9” to 16” (22” Hydraulic)
    • Strokes/ Minute: 20-150
    • Bed Sizes: 42” X 36” to 96” X 48”
    • Shut Height: 6” to 28” (35” Hydraulic)
  • 7 Presses- 300 to 400 Ton, Straight Side Stroke Range: 8” to 24”
    • Strokes/ Minute: 12 to 60
    • Bed Sizes: 84” X 48” to 96” X 54”
    • Shut Height: 20” to 49.5”

Key Presses

  • 3 Presses Configured as Multi-Strip Presses
  • Up to 86 stations from 4 coil feeds producing 4 parts simultaneously in a single progressive press. Assembly completed in 8 seconds

Material Ranges

  • Coil Thickness: .004” to .250”
  • Bar Stock Thickness: .125” to .375”
  • Widths: .25” to 27.375”
  • Feed Lengths: .25” to 24”

Tool Room Equipment

  • 4- Mitsubishi Wire EDM’s
  • 1- Chevalier Sinker Type Wire EDM
  • In-House Heat Treating Capabilities
  • Multiple Surface and Bench Grinders
  • Multiple CNC Machining Centers
  • Manual Mills, Boring Bars, Drills and Lathe Capabilities
  • Manual Shear and Press Brakes

Powder Coating Equipment

  • Nordson Versaspray II 10 Gun Auto Spray System
  • 7 Stage Cleaning System
  • Humidity/ Climate Controlled Clean Room
  • 4’ x 4’ Size Capabilities
  • Down Draft Booth with Reclaim System

Welding Equipment

  • 2- MIG Robotic Weld Cells
  • 1- Resistance Robotic Weld Cell
  • 7- Manual Resistance Weld Cells
  • State of the Art Resistance Weld Cell
    • Fully Sensored Robotic Weld Cell
    • 2- Motoman Material Handling Robots
    • 1- Motoman Resistance Weld Robot
    • Infeed power and free conveyors allows 6 assemblies to be loaded/ staged
    • 1 M6 Nut Feeder
    • Servo Pinch Gun with 6” Throat

Support Equipment

  • 6-Tapper Machines- Size Range from M4- 5/16”
  • 7- Vibratory Finishing Machines Ranging from 3 Cubic Feet to 18 Cubic Feet
  • 3- Spin Dryers
  • 6- Various Parts Washers Ranging from Multi Stage Belt Washers to Barrel Washers with Load Conveyors
  • PLC Controlled Assembly Press with Turntable Design and Auto Eject
  • Multiple Portable Drill Presses for Secondary Operation

Water Jet Equipment

  • Flow Bengal Water Jet work area 40″ x 20″ up to 4″ thick in any material, Flowmaster PC based software control